In transformer design, even minor inefficiencies can ripple into substantial costs over time. Among auxiliary systems, cooling fans represent an often-overlooked but high-potential opportunity for improvement. With Airzon’s BLDC Fans (Brushless DC) Transformer Cooling, you’re not just upgrading a component – you’re unlocking a smarter, more profitable approach to transformer efficiency.
Why Focus on Cooling Fans?
Power transformers generate auxiliary load during operation and cooling systems typically account for 25–30% of this energy draw. Traditional induction motor-based fans, while functional, are outdated in terms of energy efficiency and long-term reliability.
This is where Airzon steps in with a product designed specifically to optimize performance, reduce costs and elevate your value proposition in today’s competitive energy market.
The Economic Case: Immediate Capitalization Gains
Here’s the math:
Every 1 kW reduction in auxiliary load delivers a capitalization benefit of ₹5 lakhs to the transformer manufacturer.
Now imagine this:
Your transformer uses 10 conventional fans, each consuming 0.25 kW, totaling 2.5 kW.
Replace them with Airzon BLDC Fans, which operate at just ~0.14 kW each and you’ve reduced your load by 1.1 kW.
Result- ₹5.5 lakhs direct capitalization benefit
Bonus- Improved product efficiency, higher specification compliance, better margins
The Airzon BLDC Fans Advantage
Our next-generation BLDC fans are engineered for high-performance industrial environments. Here’s what sets us apart-
- 55% reduction in power consumption
- Enhanced radiator cooling confirmed through heat run tests
- Zero maintenance, even in C5-class corrosive environments
- Consistent, reliable performance under continuous operation
- Retrofit-friendly: Seamlessly integrates into existing transformer designs
- Built under the Make in India initiative, aligned with BIS & BEE standards
- Global-quality benchmarks for OEMs looking to scale internationally
Benefits for Transformer OEMs
- Integrating Airzon BLDC fans means more than just better specifications – it’s a strategic upgrade with ripple effects across your operations and your customers’ satisfaction:
- Increase your product’s efficiency index – a key selling point for today’s energy-savvy buyers
- Reduce total cost of ownership for end users
- Minimize service calls with zero-maintenance design
- Differentiate your brand in an evolving energy-conscious market
- Offer a smarter, cleaner, quieter cooling solution
BLDC Fans Designed for Long-Term Impact
Longer operational lifespan than conventional fans
Low-noise operation – ideal for sensitive industrial or utility environments
Environmentally responsible – reduce energy waste and carbon footprint
Ideal for new builds or retrofits – flexible installation, minimal modification
Bottom Line: The Smartest Component You Can Upgrade
Fan systems may only represent a fraction of your transformer build but their impact on overall efficiency, lifecycle cost and performance is enormous.
The 1.1 kW savings from switching to Airzon fans doesn’t just cut energy use, it increases transformer value, competitiveness, and long-term satisfaction for your clients.
Let’s Redefine Cooling Efficiency Together
If you’re a transformer manufacturer looking to increase profit margins, enhance product performance and stay ahead of market trends, it’s time to reimagine your fan system.
Choose Airzon. Choose performance that pays off.
sales@canfan.co.in |+91 9962580466
Airzon BLDC Cooling Fans – Small Change, Big Impact, Powerful Results.
